Description
GEAR SHAPER CUTTERS
We are proud to offer our high-performance Gear Shaper Cutters, engineered for precision cutting of all types of gears — internal or external, spur or helical. These cutters are specifically designed for producing splines, serrations, sprockets, and involute forms, delivering exceptional accuracy and superior surface finish.
Manufactured using premium-quality raw materials sourced from trusted suppliers, our Gear Shaper Cutters are recognized for their maximum rigidity and minimal deflection, ensuring consistent cutting performance and extended tool life.
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KEY FEATURES
• Made from top-grade materials including HSS (M35), ASP2030, ASP2052, S390, and Solid Carbide, offering excellent toughness and wear resistance.
• Designed for cutting internal and external gears, including spur and helical types.
• Module range from 0.3 to 18 Module to cover a wide variety of gear sizes.
• Manufactured to high precision with accuracy class “AA”, ensuring tight tolerances and superior gear profiles.
• Available in all PVD coating options including TiN, TiAlN, and Altensa, enhancing wear resistance and extending tool life.
• Type: Helical & Spur
• PCD: 40 mm to 250 mm for Disc & Hub type cutters
• Root Diameter: Starting from 8 mm for Shank type cutters
• Optimized for maximum rigidity and minimum deflection, even under high-speed cutting conditions.
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APPLICATIONS
Our Gear Shaper Cutters are ideal for a wide range of applications:
• Precision machining of internal and external gears.
• Production of splines, serrations, sprockets, and involute forms.
• High-accuracy gear manufacturing in automotive, aerospace, heavy machinery, and industrial equipment sectors.
• Efficient cutting of both small and large module gears, ensuring clean and consistent tooth profiles.
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WHY CHOOSE OUR GEAR SHAPER CUTTERS?
• Exceptional accuracy: AA-class tolerance ensures precise gear profiles.
• Durable performance: HSS, ASP, S390, and solid carbide variants provide long-lasting cutting life.
• Versatile solutions: Suitable for all gear types — internal, external, spur, or helical.
• Enhanced wear resistance: PVD coatings reduce friction and maintain sharp cutting edges for longer cycles.
• Reliable and consistent: Maximum rigidity and minimal deflection ensure uniform results across repeated operations.
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These Gear Shaper Cutters are the perfect choice for manufacturers and exporters seeking precision, durability, and versatility in gear production — ensuring top-quality results for every type of gear cutting operation.